Custom Corrugated Mailer Boxes | Printed Inside and Out

  • Top-quality offset printing and professional services.
  • Full color books printing custom sizes, and paper available.
  • High Quality and Low Prices – YOU GET BOTH!
  • Easy Order. No Hidden Fees.

Longyin Printing is a go-to for book printing projects of all types. We have been delighting customers with meaningfully great service and outstanding offset printing since 2008.

We have the most technologically advanced machinery for printing and binding books of all types.

From Children’s Books, Comic Books, Graphic Novels, Coloring Book to Catalogs, Magazines, Cookbook, Coffee Table Book, Manuals, Photo and Art Books, we are equipped to turn your digital files into top quality full-colour or black-and-white masterpieces.

Binding options for thicker books include sewn binding and perfect binding, while thinner books can be saddle-stitched. Hard-cover case binding and wire-O/Spiral Bound are also options.

Contact Us

For enquiries about our products or services, please feel free to contact us directly.

Email Us

sales007@lprinting.net

Phone Call

+86 18127094520

Address

15th Floor, CiTlc Technology Building, Bagualing Shenzhen,Guangdong

Product Description

Custom Corrugated Mailer Boxes — Printed Inside and Out, Made to Your Dieline

These are tuck-top corrugated mailer boxes made to your dieline, printed outside, inside, or on both faces, and delivered flat so they fold into a rigid box that closes without tape. They suit brands that ship the product inside the box the customer opens: skincare and cosmetics sets, apparel, accessories, small electronics, sample kits and subscription parcels. Nothing here is a shelf item — the size, board, flute, die, print coverage and inside artwork are all produced to your specification by Longyin Printing, which prints, die-cuts, creases and glues the box in one factory.

Send your specs and get a custom quote.

What You Can Specify on a Made-to-Order Mailer Box

Every working dimension of the box is set by your product: the dieline is drawn for your size rather than matched to an existing box, and the board, flute, print coverage and finish follow from there. The table below shows what changes when each option changes.

What you specify What we produce to your spec What it changes for you
Structure Tuck-top with curved corner tabs, self-locking front tab, separate lid and base How fast the box closes on the packing line, and whether tape is needed
Size Any length, width and depth, cut to a dieline drawn for your product Product fit, insert layout, and the parcel volume you pay freight on
Board Kraft or white liner, single wall in E, F or B flute How the box takes a parcel drop, and how cleanly your artwork prints
Print coverage Outside only, inside only, or both faces in full colour Whether the box is a branded unboxing piece or plain transit protection
Finish Water-based varnish, matte or gloss lamination, spot UV, foil stamping How the print survives handling against how the box recycles
Inserts Die-cut trays, dividers, card wraps and ribbon pulls Whether the product shifts inside the box in transit

Why Brands Print the Inside of the Box

Inside printing is the one option that turns a transit box into an unboxing piece, because the inner face of the lid is the last thing a customer sees before the product. A message, a logo repeat or a full-colour lining is printed on the lid and base, and it is planned before the die is cut, since the printed panels run across folded faces. This is where printed mailer boxes repay their cost: the customer photographs the open box, and the thank-you note that would otherwise be a loose card is part of the packaging itself.

Board and Print Chosen for the Product

Kraft board keeps the outside natural and puts the colour inside, while a white liner or a printed outer face gives the impact of a fully branded box. Kraft carries a visible fibre texture, so solid dark artwork is printed over a white base or the brand colour is used as the ground, whereas a white liner holds photographic detail and fine type. For recyclability, water-based inks printed directly on the liner with no film lamination keep the box a single paper material, which is how recyclable corrugated shipping boxes are built; a lamination is added only when the finish has to survive a harder sales floor. That trade-off is worth stating plainly: a laminated box is tougher, and an unlaminated one recycles.

Where Custom Corrugated Mailer Boxes Work Best

Shallow depths with die-cut inserts suit cosmetics, skincare, apparel and accessories, while small boxes carry swatches, cards and booklets. Two sizes in one order is common: a small box for a single item and a larger one for a set, both cut from the same dieline family so the fold and the print behave identically. The full range of packaging box printing we produce sits alongside the mailer lines if you want the same board in another format.

One Factory From Plate to Glued Box

Longyin International Printing Group Limited runs a 20,000 m2 plant in Shenzhen Longhua where prepress, printing, die-cutting, creasing and gluing all happen under one roof, with 300+ employees and 50+ technical specialists who each bring 10+ years of printing experience. For a buyer ordering boxes by the container, that is what keeps a repeat shipment identical to the first one:

  • The die for your box is made for your order, so a reorder is produced from the same dieline and the same colour targets rather than re-cut by a third party.
  • Kodak CTP platesetting and Heidelberg and Komori 4-8 colour presses hold colour across long runs, and the automatic gluing lines deliver the flat blank ready to fold.
  • Quality systems are certified to ISO 9001, ISO 14001, FSC chain of custody and BSCI social compliance, verified by SGS, with Alibaba Trade Assurance available on orders.
  • Quotations are issued within 24 hours, replies within 2 hours, and the production window is confirmed in your quote before you commit.

What to Send for a Quote

Send the internal size your product needs, the weight the box carries, the board and flute you prefer, whether the inside is printed, the artwork status, the quantity and the date you are working towards. The product size decides the dieline, the weight decides the flute, and the opening decides where the print sits, so those three are settled together. Quotes are issued within 24 hours.

Sampling, Production and Payment

A box is proved as a filled, closed and handled sample rather than as a flat sheet, so sampling takes about 1-7 working days depending on the structure and the print. Once the sample is approved, the bulk run is scheduled to your delivery window. Payment terms are 40% deposit with the 60% balance before shipping, and confirmed quality issues are covered by a free reprint or refund. Air freight and sea freight are both available, with DDP and DDU door-to-door options.


Technical Specifications

Feature Custom Options Available
Core Service Custom Corrugated Mailer Box Manufacturing (Made to Order)
Structure Tuck-Top, Self-Locking Front Tab, Separate Lid and Base
Size Any L, W and D Cut to Your Dieline
Board Single-Wall Corrugated, Kraft or White Liner
Flutes E, F and B Flute
Printing Water-Based Flexo Direct Print, Litho Lamination, Digital
Printed Surfaces Outside Only, Inside Only, or Both Faces
Colours One Colour to Full Colour, Brand Colours Matched
Finishes Water-Based Varnish, Matte or Glossy Lamination, Spot UV, Foil Stamping
Inserts Die-Cut Trays, Dividers, Card Wraps, Ribbon Pulls
Material Recyclable Corrugated Board, Recycled Fibre Content, FSC-Certified Stock Available
Artwork Files Prepress Check and Dieline Template Supplied for Your Artwork
Sampling Sample in About 1-7 Working Days Depending on Structure and Print
Sample Fee Quoted With Your Specification
Production Schedule Confirmed After Sample and Artwork Approval
Packing Delivered Folded Flat in Bundles Inside Export Cartons
Shipping Air Freight and Sea Freight, DDP and DDU Available
After-Sales Quality Issues Covered: Free Reprint or Refund
Payment Terms 40% Deposit, 60% Balance Before Shipping
Quoting Free Quote Within 24 Hours

Key Takeaways

  • Every box is made to order: the dieline is drawn for your product, so size, board, flute, print coverage and inserts follow your specification.
  • Tuck-top construction with curved corner tabs and a self-locking front closes without tape and needs no void fill.
  • Inside printing on the lid and base is what turns a transit box into an unboxing piece, and it has to be planned before the die is cut.
  • Kraft board puts the colour inside; a white liner or printed outer face carries photographic detail and fine type.
  • Water-based inks on an unlaminated board keep the box a single paper material and recyclable; a lamination trades that for toughness.
  • The die is made for your order and the box is printed, die-cut and glued in one factory, so a repeat shipment matches the first.

Frequently Asked Questions (FAQ)

Q: What are these mailer boxes used for?

A: Shipping the product in a branded box the customer opens: cosmetics and skincare sets, apparel, accessories, small electronics, sample kits, corporate gifts and subscription parcels. The box folds from a flat blank and closes without tape.

Q: Can the box be printed on the inside?

A: Yes. The inner face of the lid and the base are printed in full colour, and the artwork is planned before the die is cut because the printed panels run across folded faces. This is what creates the unboxing moment.

Q: What sizes can you produce?

A: Any size. The dieline is drawn for your product dimensions, so the length, width and depth come from your item rather than from an existing box, and inserts are laid out to the same drawing.

Q: Which board and flute should I choose?

A: Kraft or white liner, single wall in E, F or B flute. A finer flute gives sharper creases and cleaner print, and a thicker board takes a harder parcel drop, so the choice follows the product weight and the shipping route.

Q: How is the box kept recyclable?

A: Water-based inks printed straight onto the liner, with no film lamination and no plastic window, keep the box a single paper material. FSC-certified board and recycled fibre content are both available, and a lamination is used only where extra scuff resistance is needed.

Q: How long does sampling take?

A: About 1-7 working days depending on the structure and the print. A box is approved as a filled, closed and handled sample rather than as a flat printed sheet, and the bulk schedule is confirmed in your quote afterwards.

Q: Do you supply ready-made box sizes?

A: No. Everything is made to order from your dieline, size, board and artwork, so there is no fixed range to pick from. That is what allows the print, the insert and the dimensions to fit your product exactly.

Q: What if there is a quality issue?

A: Structure, dieline, glue lines, print registration and colour are checked during the run, and the box is handled as a filled sample before release. Confirmed quality issues are covered by a free reprint or refund.

Send your specs and get a custom quote.


Company Information

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FAQ

1.Do you have any stock products for sale?
We offer customized printing service. Without stock products for sale.
2.How about the sample and Sample Time?
We need charge little sample fee if customized your own sample.
Sample time would be around 1-7work days depends on different products request.
Sample Freight will be your charger, if you just need check our printing quality base on printed products.
Sample is Free.
3.How about the Payment?
Our payment Term is 40% deposit and 60% balance before shipping.
Wire Transfer/Paypal/Alibaba Assurance Order/Casher
4.Any after-sales Service?
Any quality problem, lf it is our responsibility .We will reprint products or refund the cost.

Additional information

Place of Origin

Guangdong, China

Brand Name

OEM

Color

Cusotm

Shape

Rectangle, Rectangle, Customized Shape